Difference between Overhead Stirrer and Homogenizer for Shampoo and Cream

Asked by: dignifiedparents On: October 18, 2019 Product Type: Cosmetics

Question

I want to buy a mixing machine for shampoo. I see both overhead stirrers and Homogenizers. I don't understand how they are different and how to choose which one to buy. Are there any recommended links?

Thank you.

Answer

Subject: Difference between Overhead Stirrer and Homogenizer for Shampoo and Cream

Hello,

You're asking about the difference between an overhead stirrer and a homogenizer for making shampoo and cream, how to choose, and if there are recommended links.

Here's a breakdown:

  • Overhead Stirrer:

    • Function: Uses a rotating shaft with an impeller or propeller to stir and mix liquids. It provides bulk movement and circulation within the container.
    • Purpose: Good for simple mixing, dissolving powders into liquids, suspending solids, and general blending of ingredients.
    • Suitable for: Products that don't require high shear for stability or texture, such as simple liquid blends, dissolving salts or surfactants, or initial mixing steps. Some shampoos can be made with just an overhead stirrer, especially if they are not highly viscous or don't contain dispersed particles requiring fine dispersion.
  • Homogenizer:

    • Function: Uses high shear forces to break down particles or droplets into very small sizes and distribute them evenly throughout a mixture. Rotor-stator homogenizers, common in cosmetic production, use a rapidly rotating rotor within a stationary stator to create this shear.
    • Purpose: Essential for creating stable emulsions (like creams and lotions, which are mixtures of oil and water phases) and fine dispersions of solids in liquids. It ensures a smooth texture and prevents separation over time.
    • Suitable for: Products that require stable emulsions or fine dispersions, such as creams, lotions, conditioners, or shampoos containing opacifiers or other dispersed ingredients that need to be kept stable.

Key Differences:

  • Mixing Mechanism: Overhead stirrers use mechanical stirring for bulk mixing; Homogenizers use high shear for particle/droplet size reduction and stable dispersion/emulsification.
  • Energy Input: Homogenizers typically apply much higher energy to the product in a localized area compared to overhead stirrers.
  • Result: Overhead stirrers create a mixed solution or suspension; Homogenizers create stable emulsions or fine dispersions with a smooth texture.

How to Choose:

  • For Shampoo: An overhead stirrer might be sufficient for simple shampoo formulations. However, if your shampoo is thick, contains dispersed particles, or you want a very smooth, uniform product, a homogenizer (often used in combination with an overhead stirrer) would be beneficial or necessary.
  • For Cream: A homogenizer is generally essential for making stable creams and lotions because they are emulsions of oil and water. An overhead stirrer can be used for initial mixing of phases or cooling, but the emulsification step requires high shear from a homogenizer.

Regarding links, while you provided one, I cannot directly access external websites or provide specific links to products or external resources. My information is based on my training data and the tools available to me, which are focused on searching the product database.

I hope this explanation helps you understand the difference and choose the right equipment for your needs!