Difference in Mixing Methods for Cream Formulation and Effectiveness

Asked by: atomshot On: November 07, 2013 Product Type: Cosmetics

Question

What is the difference in the final cream product (specifically 0.5 kg batch) when using different mixing methods like a spatula, a cake mixer, or a homogenizer, and how does this affect the cream's effectiveness, especially concerning ingredient dispersion (e.g., sunscreen powders)?

Answer

The difference in mixing results between using a spatula, a cake mixer, or a homogenizer for making cream, especially for half a kilogram, depends on the specific formula.

  • Mixing Power: Machines like cake mixers or homogenizers simply provide more power than hand mixing with a spatula.
  • Formula Complexity:
    • For simple formulas with ingredients that mix easily (like a thin liquid toner), hand mixing might yield results similar to machine mixing.
    • For complex or thick formulas (like a thick face mask) or those with ingredients that are difficult to incorporate or disperse evenly (like certain powders in sunscreen), hand mixing might not be sufficient.
  • Incomplete Mixing: Hand mixing difficult formulas can lead to incomplete mixing, leaving residues or uneven distribution of ingredients. This can be hard to spot, especially in white creams.
  • Specific Ingredient Requirements: Some ingredients, like traditional sunscreen powders (zinc oxide, titanium dioxide), require thorough, even dispersion for the product to be effective. This often necessitates machine mixing. However, some modern ingredients (like pre-treated powders) are designed to disperse more easily, potentially allowing for hand mixing.
  • Homogenizer: A homogenizer mixes at high speed and is designed to pull ingredients together more effectively, ensuring better incorporation, especially for achieving fine emulsions or dispersions.

In summary, mixing by hand for personal use might result in a cream with lower effectiveness if the formula is complex or contains ingredients that require powerful or very even dispersion that hand mixing cannot achieve. The difference lies in the completeness and uniformity of the mix, which directly impacts how well the ingredients are distributed and can perform their intended function throughout the cream.